In the cement industry, parts are under conditions of high temperature and subject to severe wear. The wear rate depends on the materials used, the type and design of the mill, and working temperatures. Failure to control the mechanisms of surface degradation will result in reduced efficiency, damage to the quality of materials, increased energy consumption, high vibrations, and ultimately the risk of damage to the entire system. The use of thermal spraying and cladding techniques and the use of suitable materials will enhance the surface resistance of these components against the wear and corrosion phenomena, leading to increased efficiency, reduced risks, reduced stopping time and cost savings.
The components that can be repaired and optimized in the cement industry consist of:
- Crusher Hammers
- Screws
- Impactor Arms
- Grizzly Bars
- Tip Casting Plates
- Crushers
- Sucker fan blades